Genius, a leading Chinese company in engineering plastics and new composite materials, has developed an advanced engineering solution for battery packs. They utilize reinforced glass fiber filled polyphenylene sulfide (PPS), with 0.3 wt.% graphene nanotubes replacing 10 wt.% conductive carbon black. The final parts show surface resistivity of 103 Ohm/sq after injection molding and fully meet the high battery standard.
Traditional agents added into thermoplastics have numerous drawbacks, increasing the number of out-of-spec parts and forcing producers to make compromises in performance: carbon black can’t provide stable and homogenous electrical conductivity, while carbon fiber can’t provide targeted low resistivity.
An easy-to-handle pre-dispersed concentrate of nanotubes, TUBALLTM MATRIX, allows good processability and the freedom to incorporate other functional ingredients. Permanent homogenous resistivity without “hot spots,” retained color, good surface quality, and high performance of the battery pack reduce the assembly costs of battery enclosures, increasing their safety, durability, compliance, and affordability, which are the major drivers on the EV market.