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Eight Amazing Next-Gen Wind Turbine Designs  

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Renewable energy is growing at unprecedented rates. As the world relies more heavily on these power sources, it highlights their cost, efficiency and reliability, which must improve to sustain this growth. Thankfully, recent breakthroughs suggest the next generation of wind power technologies will make renewable energy more viable than ever.
Eight Amazing Next-Gen Wind Turbine Designs  
Courtesy of World Wide Wind

Global wind power installations have more than quadrupled over the past decade, thanks to improved designs and growing awareness. As research in this area grows, more innovative designs are emerging, promising higher adoption rates and energy generation. Here are eight of the most exciting of these next-gen wind power innovations.

Vertical Axis Wind Turbines

Horizontal axis wind turbines are the most common turbine arrangement today. However, vertical axis wind turbines (VAWTs) — where the blades rotate perpendicular to the ground rather than parallel to it — perform better in inconsistent wind conditions. New VAWT designs make them more resilient and efficient, letting organizations take full advantage of their flexibility.

Norwegian startup World Wide Wind has created a VAWT with a maximum output of 40 megawatts, 2.5 times more than the current largest turbine. The key is using two vertical turbines rotating in opposite directions.

This coaxial rotation multiplies the VAWT’s relative speed, producing more power under the same conditions. It also stabilizes the turbine, making it last longer and reducing its impact on the surrounding environment.

Recyclable Blades

Affordability is another crucial aspect of next-generation wind power. Some organizations are addressing turbines’ cost problems by building their blades from recyclable materials. Using recycled resources lowers blade production costs and enables further recycling in the future, keeping those expenses low.

Instead of using virgin fiberglass and steel, manufacturers are turning to balsa wood, recycled glass and novel thermoplastic resins. They also bind them with resins that liquefy at high temperatures, which makes it possible to break components apart to recycle them in the future. In addition to lowering costs, this recyclability will help improve turbines’ overall environmental impact.

Segmented Blades

Another way to improve turbine blades is to make them larger, as longer blades generate more electricity. In past designs, size increases eventually reach a point of diminishing returns because of the blades’ weight. Some companies are addressing this by breaking blades into segments.

Turbine blades are often 195 feet or longer, making production, shipping and assembly challenging and expensive. Segmented blades allow for faster, cheaper manufacturing with less room for error when extracting them from molds. Similarly, companies can ship and assemble them more quickly, creating larger turbines without excessive costs.

Segmentation also helps blades withstand stress from the wind and gravity, reducing the need for extra support and reducing their weight. Consequently, they last longer and turn more efficiently.

Ducted Turbines

While some next-generation wind power designs aim to make larger turbines, others maximize the benefits of smaller ones. Small turbines do not generate as much power overall, but they are more efficient, considering their size-to-energy ratio. Smaller turbines can also take advantage of ducts, which constrain airflow to spin the blades faster without higher winds.

Ducted designs do not work on the scale of a large turbine with 200-foot blades, but researchers have found they can use an array of smaller ducted turbines as a solution. Instead of using one large fan, they create a wall of small ducted ones. This design combines the efficiency benefit of ducts and smaller turbines and the scale of larger installations.

Radar-Friendly Materials

One often overlooked issue with wind turbines is they interfere with radar. That interference affects the accuracy of flight traffic control systems, weather services and defense operations, especially as wind farms become more common. One way to address this problem is to build turbine blades out of more radar-friendly materials.

Radar interference happens when radio waves bounce off turbine blades, creating noise on radar screens. Wind turbines can operate without disturbing weather or air traffic systems by using materials that absorb these signals instead of reflecting them.

Researchers have developed novel nanomaterials to place inside turbine blades behind the fiberglass exterior to dampen radio waves that hit the surface. This interior padding is also lightweight, ensuring it does not affect turbine rotation and is easy to install or scale up if necessary.

3D-Printed Molds

Some next-generation wind power designs take advantage of novel production methods. One of the most promising of these is 3D printing, which is particularly helpful for creating turbine molds.

Building molds for fiberglass blades and tower parts is costly and time-consuming, contributing to turbines’ high prices. 3D printing is faster and more affordable than conventional manufacturing, so as this technology has improved and companies can apply it on a large scale, it is the ideal solution. Manufacturers can significantly reduce end prices and enable faster wind farm growth by printing molds instead of forming them from traditional methods.

Combination Wind-Solar Installations

Wind farms and offshore turbines may be the most common applications for wind power, but rooftop installations are gaining traction. These smaller installations let individual buildings generate their own renewable energy, but older technologies made turbines too large or inefficient to be viable. An emerging solution is to combine wind and solar systems.

Covering a row of small turbines with a solar panel array has two main advantages. First, it provides more green energy, as each part of the structure produces energy in different conditions, ensuring more reliable power generation overall. Secondly, the solar rooftop acts as a duct, increasing air pressure near the turbines so they generate electricity more efficiently.

Predictive Maintenance Sensors

Improving resiliency is another vital goal for the next generation of wind power technologies. One of the best ways to reach that goal is to design turbines with built-in predictive maintenance sensors. These wirelessly connected devices track factors like vibrations, declining induction or stress to predict when different turbine parts will need repair.

Operation and maintenance account for 29% of onshore wind farm costs — unplanned downtime can be even costlier. By predicting breakdowns before they occur, these devices can minimize those expenses. Fixing issues earlier also makes them easier to mitigate, ensuring longer lifespans for these turbines. These improvements can help wind power offer higher returns on investment and accelerate its growth.

Next-Generation Wind Power Holds Significant Potential

Older wind turbine technologies were necessary steps forward but fell short in many ways. This next generation of wind power designs promises to fix those issues and pave the way for a greener future. As a result, the world will be able to continue moving away from fossil fuels at increasing rates.

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