An international collaboration led by scientists at Tokyo University of Agriculture and Technology in Japan has developed a two-step method to more efficiently break down carbohydrates into their single sugar components, a critical process in producing green fuel.
The breakdown process is called saccharification. The single sugar components produced, called monosaccharides, can be fermented into bioethanol or biobutanol, alcohols that can be used as fuel.
"For a long time, considerable attention has been focused on the utilization of homogenous acids and enzymes for saccharification," said Eika W. Qian, paper author and professor in the Graduate School of Bio-Applications and Systems Engineering at the university. "Enzymatic saccharification is seen to be a reasonable prospect since it offers the potential for higher yields, lower energy costs, and it's more environmentally friendly."
The use of enzymes to break down the carbohydrates could actually be hindered, especially in biomass such as rice straw. A byproduct of rice harvest, rice straw consists of three complicated carbohydrates: starch, hemicellulose and cellulose. Enzymes cannot approach hemicellulose or cellulose, due to their cell wall structure and surface area, among other characteristics. They must be pre-treated to become receptive to the enzymatic activity, which can be costly.
One solution is the use of solid acid catalysts, which are acids that cause chemical reactions without dissolving and becoming a permanent part of the reaction. They're particularly appealing because they can be recovered after saccharification and reused.
In order to maximize the resulting yield of sugar from rice straw, the researchers developed a two-step process - one step for the hemicellulose and another for the cellulose. The first step requires a gentle solid acid at low temperatures (150 degrees Celsius and below), while the second step consists of harsher conditions, with a stronger solid acid and higher temperatures (210 degrees Celsius and above).
Overall, the two-step process not only proved effective, it produced about 30 percent more sugars than traditional one-step processes.
"We are now looking for a partner to evaluate the feasibility of our two-step saccharification process in rice straw and other various materials such as wheat straw and corn stoke etc. in a pilot unit," Qian said. "Our ultimate goal is to commercialize our process to manufacture monosaccharides from this type of material in the future."
The other authors are Luh Putu Pitrayani of the Anglo Chinese School Jakarta in Indonesia; Xiuhui Wang and Thanh Tung Nguyen, both of the Graduate School of Bio-Applications and Systems Engineering at the Tokyo University of Agriculture and Technology in Japan; Sen Li of the Shanghai Research Institute of Chemical Industry Co. Ltd. in China; and Jianglong Pu of the College of Biological, Chemical Sciences and Engineering at Jiaxing University in China.