China is set to lead that expansion, accounting for 35 percent of new hydrogen production and use over the forecast period.
Clean hydrogen uptake is expected to be strongest in emerging demand sectors by 2060, led by steelmaking (18 percent of total clean hydrogen use), aviation (18 percent) and maritime (15 percent). The established demand sectors, fertiliser and methanol, are also decarbonising large parts of their supply chains and are each expected to account for around 13 percent of clean hydrogen use.
The hydrogen industry has faced several challenges in recent years, and this is reflected in the Outlook. DNV has revised down its mid-century hydrogen outlook by 35 percent since its previous hydrogen forecast in 2022 primarily due to a lack of policy support which has led to early ambition failing to convert to large-scale projects. The forecast also reflects continued progress in electrification technologies, which has reduced hydrogen’s role in some sectors previously expected to adopt it.
“The hydrogen industry is poised for growth, but it is a fragile stance” said Ditlev Engel, CEO, Energy Systems at DNV. “Hydrogen completes the most difficult aspects of the decarbonization drive that so many nations have committed to. In driving fossil dependency out of critical sectors, hydrogen also contributes meaningfully to energy security. It is time for policymakers to study carefully the practical progress that has been made and to act decisively.”
DNV forecasts that half of new renewable electrolysis-based capacity added by 2030 will be installed in Europe and China. China holds 60 percent of global electrolyser manufacturing capacity and it will couple this with its solar and wind capacity to become the dominant global renewable hydrogen producer.
Energy security will likely emerge as a decisive driver of hydrogen investment and policy, as governments in energy importing countries seek to reduce exposure to volatile fossil fuel markets and protect critical industries. The current geopolitical situation is accelerating final investment decisions, with 10 Mt/yr of renewable electrolysis-based capacity added by 2030 on top of 1.5 Mt/yr installed in 2025. Additionally, instability in the Middle East will likely boost coal-based hydrogen used for ammonia and fertiliser production in the medium-term to maintain food security.
DNV also warns that growth depends on closing a safety confidence gap and documenting emissions reductions credibly. Lessons from pilots are informing industrial-scale design and procedures, but scaling is not a copy-and-paste exercise for either cost or safety assumptions. Stronger standardisation and whole-system approaches to safety, verification, and certification are needed to build trust and enable substantial investment capital.
“Going forward, it is about fine-tuning the regulations, implementing these in legislation, and verifying safety concepts, documenting technical performance, and certifying emission reductions” Magnus Killingland, Global Segment Lead Hydrogen. “That is how renewable and low carbon hydrogen can make a difference for hard-to-electrify sectors.”
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