biofuels

Sustainable Aviation Fuel Plant Set for Takeoff at Stanlow

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 Essar Oil  Limited has partnered wih Fulcrum BioEnergy Limited  and Essar’s subsidiary company Stanlow Terminals Limited to create a new facility which will convert non-recyclable household waste into sustainable aviation fuel (SAF) for use by airlines operating at UK airports.
Sustainable Aviation Fuel Plant Set for Takeoff at Stanlow
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“The UK has a rich history in aviation related innovation, and we are proud to be able to continue to support the industry with the introduction of our low-carbon, waste-to-jet fuel platform,” said Jim Macias, President and Chief Executive Officer of Fulcrum.

“Launching our first UK project at Stanlow, in collaboration with Essar, brings tremendous benefits in terms of plant operability, efficiency of feedstock and fuel product logistics. On-site storage via Stanlow Terminals Limited and direct access to airport pipelines, make this an attractive site for our project. Fulcrum’s innovative and patented waste-to-fuels process will help reduce the impacts from climate change, boost the economy by supplying low-carbon, drop in transportation fuel as well as bringing high-paying jobs and investment to the North West of England.”

 This innovative bio-refinery will convert several hundred thousand tons of pre-processed waste, which would have otherwise been destined for incineration or landfill, into approximately 100 million liters of low carbon SAF annually.

Stein Ivar Bye, Chief Executive Officer, Essar Oil UK, commented, “Stanlow has produced high quality energy products for over 60 years and we intend to remain a key national supplier of energy for the UK into the future. Our sights are firmly set on helping to drive the UK’s decarbonization strategy. This landmark development supports our long term sustainability ambition to deliver the energy solutions of the future and position Stanlow as the UK’s leading sustainable aviation fuel hub.”

The project, which will see an investment of approximately £600 million, will use Fulcrum’s proven waste-to-fuel process, which is already being deployed at its pioneering facility outside of Reno, Nevada, where operations are due to begin later this year.

The development will see Fulcrum, whose parent is based in California, construct, own and operate the plant within Essar’s Stanlow Manufacturing Complex in the North West of England. This will be the first Fulcrum plant outside the United States.

Essar will assist with the blending and supply the new SAF to airlines, with Stanlow Terminals Limited providing product storage and logistics solutions for the project under a long-term agreement.

The Fulcrum venture will complement Essar’s wider plans to build a green energy industrial cluster at the Stanlow site. Earlier this year, it announced its participation in production of blue hydrogen under the HyNet project.

Construction on Fulcrum NorthPoint, subject to planning permission and financing, is expected to begin in late 2023 and will take approximately 18-24 months to complete.

Fulcrum NorthPoint, will create 800 direct and indirect jobs during the design, build and commissioning process and over 100 permanent jobs during its operation. Plans for Fulcrum NorthPoint are expected to be complete at the end of this year and subject to planning consent, will be operational in late 2025.

This new development promises to lead the way to a cleaner and more sustainable future in the North West and change the way aviation fuel is made to help decarbonize the UK.  By using SAF derived from residual domestic household and commercial waste, greenhouse gas emissions are reduced significantly on a lifecycle basis when compared to fuels produced from conventional crude oil.

Such emission reductions are approximately 70% and have the future potential to be fully carbon neutral. In addition, SAF produced at the site offers a 90% reduction in particulates, which may benefit local air quality in and around airports.

For Essar’s Stanlow Terminals Limited, this is a breakthrough deal to provide dedicated tank capacity for the storage and blending of fuel products from Fulcrum NorthPoint. It will also utilise direct pipeline access to pump and transport the SAF to UK airports through the Manchester Jet Line and the UK Oil Pipeline network (UKOP).

Jeff Ovens, Managing Director, UK & Europe Fulcrum, said, “We are excited to be announcing this project, located within one of the UK’s most important energy producing assets, which will help reduce the burden on landfills and industry’s reliance on fossil fuels.  Utilizing the world class facilities available at Essar, including the impressive jet fuel storage facility at Stanlow Terminals Limited and direct pipeline to UK airports, Fulcrum, along with its current and future investors, will be able to build and operate its facility more efficiently and sets the ‘gold standard’ for SAF production by fully integrating its new, low carbon fuel technology directly within an existing refinery.

“Fulcrum’s fuel will enable airlines to reduce their impact on the environment and help put the aviation industry on its path to a more sustainable long-term operation.

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