electric/hybrid

Volkswagen and PowerCo SE will build their largest cell factory to date in Canada

The Volkswagen Group’s battery company, PowerCo SE, is aiming to build its largest gigafactory to date in St. Thomas, Ontario/Canada with an annual production capacity of up to 90 GWh in the final expansion phase.
Volkswagen and PowerCo SE will build their largest cell factory to date in Canada
St Thomas Gigafactory. Courtesy of Volkswagen Group.

The planned investment of up to 4.8 billion euros/CAD$ 7 billion until 2030 has the potential to create up to 3,000 highly skilled jobs at the factory and tens of thousands more indirect jobs in the region. The announcement was made on Friday (21st April) in the presence of Canada’s Prime Minister, the Right Honourable Justin Trudeau, the Honourable François-Philippe Champagne, Minister of Innovation, Science and Industry, Ontario’s Premier, the Honourable Doug Ford, the Honourable Victor Fedeli, Ontario's Minister of Economic Development, Job Creation and Trade, and Joe Preston, Mayor of the City of St. Thomas.

“When we talk about our made-in-Canada plan, we’re talking about creating good, middle-class jobs now and into the future, we’re talking about clean air for our kids and grandkids, and we’re talking about a strong economy that works for all Canadians” said Canadian Prime Minister Justin Trudeau. “That’s what Volkswagen’s new electric vehicle battery plant in St. Thomas – the largest manufacturing plant in the country once built – is all about. It’s a win for workers, for the community, and for the economy.”

Thomas Schmall, Volkswagen Group Board Member for Technology, added that North America plays a key role in the company’s global battery strategy and that the region will become PowerCo SE’s second pillar beside Europe, with battery cells made in North America for North America.

“Gigafactory St. Thomas opens the door to a key market for e-mobility and battery cell production” said Mr Schmall. “We aim to make PowerCo a global player in the battery business and to pave the way for clean, sustainable mobility. Gigafactory St. Thomas is an important milestone in our roadmap.”

St. Thomas is the company’s first overseas gigafactory for cell manufacturing and will equip the Group brands’ BEVs in the North American region with cutting-edge unified cells, a whole new cell technology designed for volume production. Groundbreaking is planned for 2024 and production is projected to begin in 2027. The cell factory is part of a larger plan that Volkswagen and PowerCo agreed upon with Canadian Prime Minister Justin Trudeau's government in August last year. The Memorandum of Understanding signed at the time focusses on battery value creation and raw material security in order to promote e-mobility in the country.

The decision to expand PowerCo SE’s cell production network to Canada is demonstrates the ambitious growth strategy of the Volkswagen Group in North America, including its aim to introduce the broadest portfolio of full-electric vehicles in the United States and Canada by 2030, the expansion of Electrify America’s coast-to-coast charging network in the US and Canada as well as the announcement of the iconic Scout brand to deliver its first all-electric vehicles in 2026.

The cell factory is being built over an area of around 370 acres (150 hectares), which corresponds to more than 210 soccer or football fields. The entire industrial and supplier park amounts to 1,500 acres (600 hectares). Its strategic location about 30 km south of London, Ontario, is at the heart of the Great Lakes Automotive Corridor and near major cities such as Toronto and Detroit. That gives PowerCo prime access to the regional research and innovation cluster, talented workforce, good transport infrastructure and established supply chains. Furthermore, the cell factory will be supplied with 100 percent CO2-free energy.

Ontario is a leader in the global automotive industry and right on track to become a powerhouse in the emerging EV space. With more than 700 automotive-related companies, full access to critical minerals and its end-to-end, ethical battery supply chain, Ontario offers perfect conditions for EV investments. Since 2020, Ontario has attracted almost CAD$ 13 billion in electric vehicle and EV battery investments.

The Volkswagen Group has made battery technology a core element of its 10 Point Plan aimed at speeding up the company’s transformation. Volkswagen set up PowerCo SE in Germany, a separate battery company, bundling the Group’s global battery business across the entire value chain – from raw material supply and development to the construction and operation of gigafactories. Since its launch in July 2022, PowerCo SE has decided on the location of three cell factories in Salzgitter, Valencia and St. Thomas in North America. By 2030, PowerCo and partners are expected to generate annual revenue of over 20 billion euros.

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Volkswagen Group

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